124,000 bags production capacity per day
Own power plant
Own bagging plant
Own ocean going vessels
Our Process
1. The raw materials arrive by sea and are transported to factory by lighter vessels. Three fast generating Man Takraf (supplied by Germany) jetty cranes, each of 350 MT/hr. are used to unload the materials & transported to 25000 MT capacity clinker silo.
2. In the cement plant, the raw material mixture of clinker, gypsum and additives in a controlled and predetermined ratio is fed into polycom, a high pressure grinding roll.
This polycom grinding roll has a shaft power of 1640 KW and grinds at a speed of 1.6 meter per sec. It also has a capacity of 250 TPH and is supplied by Thyssen Krupp Industries of Germany. The use of high chrome grinding media leads to a very low wear rate. The outcome is better particle size and iron free.
3. The product from polycom is further grinded in the Ball Mill. The Ball Mill has a length of 15.29 meters and diameter of 4.6 meters.
4. The cement fines are separated by the dynamic separator (Sepol) and transported into cement silos by air slides and bucket elevator. The coarse particles are sent back to mill for further grinding.
5. The finished cement is then fed into three automatic packers, each having 12 filling nozzles. Each of these Packer machines, supplied by Haver and Boecker of Germany has a capacity to pack 3600 bags per hour.
6. Finally, the finished cement is loaded using automatic truck loaders and barge loaders and are ready to be delivered.
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